≤3% Aperture Error 0.5mm Woven Wire Screen Mesh For Mining

Product Description:

Plain weave (double crimp) has great advantages in terms of simplicity and high weave precision, making it suitable to be used in applications when the opening is relatively small. Such kind of weave guarantees high efficiency and sustained performance screening.

The lock crimp weave type is different in the way that the weft and warp wires pass each other and locked together at the point of intersection. The crimping is done to secure the wires in place and protect them from abrasion caused by wire movements. This type of weave works best when the aperture size and wire diameter are relatively large.

Flat top weave offers a smooth surface for smoother materials flow. The lack of obstacles on the surface makes it have a long lifetime of abrasion resistance.

Intercrimp weave is favored when larger aperture size is necessary while the wire diameter stays the same. This type of woven wire has better rigidity and stability compared to common woven wire screen, and its large open area makes it optimal for applications with high throughput.

Features:

Stainless steel wire mesh has the widest range of filtration and separation out of all the materials available, ranging from 6 inch (152.4mm) apertures all the way down to 1 micron nominal particles. What makes it stand out is its high open area/flow rate in comparison with other filtration media, as well as its closely-controlled and extremely accurate apertures. Furthermore, the mesh has a smooth surface—screening surface with no sharp edges, burrs or acute angles—which makes it distinguished from other options.

Moreover, wire mesh has a very high temperature tolerance, as the temperature varies according to the selected metal. Not only is it very durable and flexible, making it ideal for forming concave or convex shapes, but it is also subject to chemical, acid, and corrosion control depending on the metal of choice. Also, the production of short custom runs is available, and special aperture requirements can be met without high cost tooling.

One great benefit is that the wire mesh is self-supporting and stays stable under tension while still being able to hold up under high pressure. It is even suitable for supporting other less rigid filtration media. Additionally, the weaving process used in the production of the mesh doesn't involve any punching, piercing or expanding operations that could introduce stress or cause surface strain.

Technical Parameters:

When selecting woven wire screen mesh, several technical parameters need to be considered to ensure it meets the requirements of the intended application. Here are some important parameters to consider:

Wire Diameter: Wire diameter refers to the thickness of the wires used in the mesh. It is typically specified in either gauge or millimeters (mm). The wire diameter affects the strength, stability, and open area of the mesh. Thicker wires provide increased strength but reduce the open area, while thinner wires offer higher open area but may have lower strength.

Mesh Count/Mesh Size: Mesh count, also known as mesh size or mesh designation, refers to the number of openings per linear inch or centimeter in the mesh. It determines the size of particles that can pass through the screen. Mesh count is specified as the number of openings in both the warp (vertical) and weft (horizontal) directions. For example, a 10 mesh screen has 10 openings per inch in both directions.

Opening Size: Opening size is the distance between adjacent wires or the size of the individual openings in the mesh. It is determined by the combination of wire diameter and mesh count. Opening size is typically specified in microns (μm) or millimeters (mm). The appropriate opening size depends on the desired particle size or filtration requirement.

Weave Type: The weave type of the wire mesh determines the pattern of wire interlocking and the characteristics of the mesh. Common weave types include plain weave, twill weave, Dutch weave, and reverse Dutch weave. Each weave type has its own advantages in terms of strength, filtration efficiency, and particle retention capabilities.

Material: The choice of material for the woven wire screen mesh depends on the specific application requirements. Common materials include stainless steel, carbon steel, brass, and copper. Factors to consider when selecting the material include chemical compatibility, temperature resistance, corrosion resistance, and mechanical strength.

Tensile Strength: Tensile strength is the maximum amount of tensile stress that a wire can withstand before breaking. It is an important parameter to consider, especially in applications where the mesh is subjected to high tension or mechanical stress.

Open Area: Open area refers to the percentage of open space in the mesh. It is calculated based on the mesh count and wire diameter. Open area affects the flow capacity, throughput, and screening efficiency of the mesh. Higher open area allows for greater flow rates but may result in reduced strength.

Surface Finish: The surface finish of the woven wire screen mesh can vary depending on the application requirements. It can be plain, galvanized, or coated with materials such as epoxy or polyurethane for enhanced durability, corrosion resistance, or improved particle release properties.

These technical parameters can be customized based on the specific needs of the application. Consulting with a mesh supplier or an expert in the field can help in determining the appropriate technical parameters for the woven wire screen mesh required.

Applications:

Woven Wire Screen Mesh in Industries

Woven wire screen mesh is a versatile product and is used in many industries for multiple tasks. It is the perfect material for mining, construction, agriculture, food processing, pharmaceuticals, and chemical processing, among others.

Its main applications involve particle size classification, dewatering, filtering liquids and gases, protecting equipment from debris, and insect screening.

These abilities make woven wire screen mesh the perfect choice for many industries.

Customization:

Welcome to Mamba Screen's Woven Wire Screen Mesh Customization Service. Our Woven Wire Screen Mesh is made of high quality stainless steel, low carbon steel, high carbon steel, galvanized steel, aluminum alloy, brass and copper, and is widely used in mining, quarry, construction, aggregate, food processing, chemical industry, etc. It has a wide range of opening sizes, ranging from 0.5mm to 152mm, and aperture error ≤3%.

Our Woven Wire Screen Mesh is available in rolls, wooden case and pallets. The minimum order quantity is 5 off, and the delivery time is 10-15days. We accept payment terms such as TT, DA, DP, OA, and L/C, and can supply up to 8000㎡ per month. We are also ISO9001 and SGS certified.

For square opening screen mesh, aggregate screen mesh, stone screen and other woven wire screen mesh, please contact Mamba Screen for comprehensive customization services. We look forward to serving you.

Support and Services:

We provide technical support and services for Woven Wire Screen Mesh. Our services include:

• Product selection advice
• Installation and maintenance guidance
• Troubleshooting support
• Replacement parts
• Technical training

Our team of experts is always ready to answer your inquiries and provide you with the best solutions.

Packing and Shipping:

Woven Wire Screen Mesh is packaged in cardboard boxes of various sizes and shipped in accordance with the customer’s requirements. The products are protected from external shock and humidity to ensure they arrive at their destination in perfect condition.

FAQ:

Q1. What is the brand name of your woven wire screen mesh?

A1. Our woven wire screen mesh brand name is Mamba Screen.

Q2. What is the model number of your woven wire screen mesh?

A2. The model number of our woven wire screen mesh is Woven Wire Screen Mesh.

Q3. Where is your woven wire screen mesh made?

A3. Our woven wire screen mesh is made in China.

Q4. What certifications do you have for your woven wire screen mesh?

A4. Our woven wire screen mesh has ISO9001 and SGS certifications.

Q5. What is the minimum order quantity for your woven wire screen mesh?

A5. The minimum order quantity for our woven wire screen mesh is 5 off.